500GPM HDD High-Performance Solids Control System – Five-Stage Purification for Superior Drilling Operations
Product Description
The 500GPM HDD High-Performance Solids Control System is a complete mud circulation and purification solution engineered for drilling rigs ranging from 2000m to 9000m depth, including offshore and jack-up platforms. Designed with five-stage solids removal technology, the system ensures optimal drilling fluid properties, improves drilling efficiency, and reduces environmental impact.
The system integrates shale shakers, vacuum degasser, desander, desilter, decanter centrifuge, mud tanks, agitators, mud guns, pumps, and auxiliary equipment into a fully functional unit. Its modular design allows customization for oil & gas rigs (250HP–3000HP) and HDD projects, delivering a cost-efficient and environmentally responsible solids control solution.
Features & Benefits
✔ Five-Stage Purification – Efficiently removes drilling cuttings and fine solids to maintain stable mud properties.
✔ Wide Drilling Depth Range – Supports rigs from 2000m to 9000m, onshore and offshore.
✔ Environmental Protection – Reduces drilling waste, minimizes mud loss, and promotes fluid recycling.
✔ High Processing Capacity – 500GPM flow rate ensures continuous support for demanding drilling operations.
✔ Customizable Design – Flexible configuration to match rig specifications and project requirements.
Main Scheme of Our Drilling Waste Management
| Rig | ZJ70 | ZJ50 | ZJ40 | ZJ30 | ZJ20 | ZJ10 |
| Mud Tank | ≥270m³/h | ≥200m³/h | ≥180m³/h | ≥160m³/h | ≥160m³/h | ≥80m³/h |
| Storing Tank | ≥160m³/h | ≥120m³/h | ≥80m³/h | ≥80m³/h | × | × |
| Shale Shaker | ≥360m³/h | ≥280m³/h | ≥240m³/h | ≥180m³/h | ≥140m³/h | ≥80m³/h |
| Vacuum Degasser | 360m³/h | 300m³/h | 240m³/h | √ | √ | × |
| Desander | ≥320m³/h | ≥240m³/h | ≥200m³/h | ≥180m³/h | ≥120m³/h | √ |
| Desilter | ≥320m³/h | ≥240m³/h | ≥200m³/h | √ | × | × |
| Middle Speed Centrifuge | 50m³/h | 50m³/h | 40m³/h | √ | √ | × |
| High Speed Centrifuge | 40m³/h | 40m³/h | √ | × | × | × |
| Jet Mud Mixer | ≥300m³/h | ≥240m³/h | ≥200m³/h | ≥180m³/h | ≥120m³/h | ≥80m³/h |
| Shear Pump | ≥120m³/h | ≥120m³/h | ≥120m³/h | ≥120m³/h | ≥100m³/h | × |
| Charging Pump | ≥240m³/h | ≥200m³/h | ≥180m³/h | ≥150m³/h | ≥100m³/h | × |
Technical Advantages
✔ Integrated Solids Removal Units – Shale shaker, vacuum degasser, desander, desilter, and centrifuge for complete purification.
✔ Heavy-Duty Mud Tanks – Classified into trip, circulation, weighting, mixing, and storage tanks for efficient mud management.
✔ Efficient Pumping System – Centrifugal pumps configured as desander, desilter, trip, or mixing pumps.
✔ Energy-Saving Operation – Optimized power distribution reduces energy consumption while ensuring stable performance.
✔ Durable Construction – Built with wear-resistant materials to handle abrasive drilling fluids and harsh field conditions.
Applications
✔ Oil & Gas Drilling Rigs (2000m–9000m)
✔ Offshore Platforms & Jack-Up Rigs
✔ Horizontal Directional Drilling (HDD) Projects
✔ Mining & Geothermal Drilling
✔ Tunneling & Piling Construction
Advantages & Services
✔ Turnkey System Supply – Complete solids control package with tanks, pumps, agitators, and auxiliary equipment.
✔ OEM & Custom Design – Tailored to specific rig horsepower and project requirements.
✔ Quality Assurance – Manufactured in compliance with API and ISO standards.
✔ Global Support & Logistics – Secure packaging, fast delivery, and worldwide service network.
✔ After-Sales Service – Technical training, and spare parts availability.
Why Construction Professionals Choose 500GPM HDD Solids Control System?
✔ Comprehensive Solution – Integrates solids removal, mud mixing, and storage into one system.
✔ Stable & Reliable – Proven performance in both oil-based and water-based mud systems.
✔ Cost-Efficient Operation – Reduces mud cost and waste disposal expenses.
✔ Environmentally Responsible – Supports green drilling practices with efficient mud recycling.
✔ Trusted Expertise – Manufactured by an industry leader with extensive experience in solids control and drilling waste management.
About TR SolidsControl
TR SolidsControl is a professional manufacturer of drilling fluid equipment, supplying advanced solids control solutions for oil and gas, trenchless, and geothermal industries worldwide. Our commitment to innovation and quality ensures high-performance products and reliable service.
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